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GOST 24715-81

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GOST 24715−81 Connections soldered. Quality control methods


GOST 24715−81

Group B09

STATE STANDARD OF THE USSR

CONNECTION BRAZED

Quality control methods

Brazed and Soldered Joints.
Methods for Inspection of Quality

Valid from 01.01.83
prior to 01.01.88*
______________________________
* Expiration removed
by the decree of Gosstandart of the USSR from 29.06.87 N 2304
(IUS N 10, 1987). — Note the «CODE"

Resolution of the USSR State Committee for standards, dated April 29, 1981 N 2182 validity period is set with 01.01.1983 01.01.1988 to G.


This standard applies to the basic types of brazed joints, made according to GOST 19249−73 all soldering methods.

The standard establishes methods of quality control of brazed joints for the detection of surface, internal and through defects listed in table.1.

Table 1

Defects of solder joints

     
Surface defects
Internal defects
Through defects
Surface oxidation, surface pore, undercut and facing the surface: Naropa, nespi, General and local erosion
Naropa, nespi, crack, internal pore, shrinkage, slag inclusion, flucome inclusion metallic inclusion, non-inclusion, General and local erosion, soldering residual stress, structural defects of solder joint (deviations of the structure from the given technical conditions)
Naropa, nespi, General and local erosion, a combination of external and internal defects that lead to leaks


Note. Nespa, soldering, residual stresses, General and local erosion, structural defects of solder joint reveals the methods of destructive testing (tab.5).


The choice of method or combination of methods of control (table.2, 3, 4, 5) for detecting defects of solder joints should be in accordance with the requirements to the quality of brazed joints standards, specifications and drawings, approved in the established procedure, and taking into account the size of actual detected defects and performance control methods.

Table 2

NDT methods for the detection of surface defects in the solder joints

         
Control
Control method
The description of the method
Scope
    Sensitivity (minimum size of detectable defects)
Features of the method
 
Optical
Visual

Visual
optical
According to GOST 23479−79

To detect small defects less than 0.1 mm using optical devices with magnification up to 30ГОСТ 24715-81 Соединения паяные. Методы контроля качества.

Preparation and testing according to GOST 23479−79

Compounds having available for inspection of the surface
Penetrating substances — capillary
Color

Fluorescent

Fluorescent-
color
According to GOST 18442−80
The accuracy of the method depends on the roughness of the controlled surface solder joints.

Control — according to GOST 18442−80
Compounds having surface available for applying penetrants and inspection
Eddy current
Transformer

Parametric

Defects with opening of 0.0005−0.001 mm and depth ГОСТ 24715-81 Соединения паяные. Методы контроля качества0.2 mm

The roughness parameter of the surface connections — ГОСТ 24715-81 Соединения паяные. Методы контроля качества40 µm.

Simultaneously with surface defects detect defects located at the depth of 2 mm from the surface

Compounds having surface available for converters fault detectors


Note. The size of actual detected defects dependent on the technical characteristics of the applied inspection hardware, the design features of products and manufacturing technology.

Table 3

NDT methods to detect internal defects in the solder joints

         
Control
Control method
The description of the method
Scope
    Sensitivity (minimum size of detectable defects)
Features of the method
 
Radiation
Radiographic
2−5% of the total thickness being radiographed material
The sensitivity depends on the thickness and brands of the joined materials, and solders.

Biological shield from ionising radiation in accordance with radiation safety norms and sanitary rules
According to GOST 20426−75*
  Radioscopic
3−8% of the total thickness being radiographed material
   
Acoustic
Reflected radiation (the echo method)

Past radiation

Resonance

Free oscillations

Acoustic
emission

Defects with an area of 1 to 15 mmГОСТ 24715-81 Соединения паяные. Методы контроля качестваwhen the material thickness is 2.5−150 mm
accordingly

Detect defects of the type nepraev. Define the conditional size of the defect, equivalent area, configuration, and number of defects.

The method does not guarantee identification of single pores, slag and foreign inclusions with a diameter of ГОСТ 24715-81 Соединения паяные. Методы контроля качества1−2 mm. the type of defect is not determined.

Not detected defects located at the depth of the dead zone of the instrument, as well as defects located from the reflecting surface at a distance smaller than the resolution of the flaw detector

Not limited, except for connections without access to input and reception of ultrasonic vibrations, and compounds with high damping of ultrasonic vibrations or having a thickness less than the dead zone of the instrument
Heat
Diplomaticheskii

Thermometric
According to GOST 23483−79
Detect defects of the type nepraev. It is necessary to create a heat flux in the direction perpendicular to the surface of the compound.

Preparation and control — according to GOST 23483−79
Connections where the thickness of the layer facing the light receiver does not exceed 3 mm. Possible control of solder joints of electronic circuits and electrical circuits
Electric
Electric
Is determined by the sensitivity of measuring equipment
Assessment of the quality produce the largest electrical resistance or conductivity of the controlled area. The type and nature of the defect are not defined
Compounds having the access for the measuring tips

________________
* Standards 20426−82. — Note the CODE.


Notes:

1. When radiographic and radioscopic control is not provided detection of defects:

any defects, if their length in the direction of the radiation is less than twice the sensitivity of control, as defined by standards of sensitivity, or if the images of the defects coincide with other images, complicating the decryption (images of extraneous details, sharp angles of the product, abrupt changes of thicknesses of brazed items, etc.);

crack with opening less than 0.1 mm;

cracks, the plane of the disclosure which do not coincide with the direction of radiation;

nepraev in the case that the difference between the coefficients of attenuation of radiation solder and brazed material and the thickness of the solder joint do not provide enough radiation contrast.

Radiographic and radioscopic control should be used when bilateral access to the controlled solder connection, providing the ability to install source and radiation detector in accordance with the schemes of control.

2. The size of actual detected defects dependent on the technical characteristics of the applied inspection hardware, design features of the products and manufacturing technology.

Table 4

NDT methods for detection of through defects in the solder joints

             
Control
Control method
The description of the method
Features of the method
Scope
 

The threshold sensitivity of leak detector, mГОСТ 24715-81 Соединения паяные. Методы контроля качества·PA/s

Formula for estimation of threshold sensitivity if the readout of the gas flow
   
Proni-
Causeni thing-
States — period
looking for
Gas
vye
Radio
active
-
-
The threshold sensitivity
ness of the tests depends on the technical characteristics of the used controls, design features controlled-
the most of products and control technology.

Requirements for selection of test methods, preparation and testing — according to GOST 24054−80
Determination of leakage of goods and (or) their components, and identifying individual leaks
    Manomet-
also available
-

Methods of compression and vacuum


ГОСТ 24715-81 Соединения паяные. Методы контроля качества

Method chamber

ГОСТ 24715-81 Соединения паяные. Методы контроля качества

   
    The mass spec-
tromet-
also available

Ways the vacuum chamber, the accumulation at atmospheric pressure, the crimping chamber crimping closed shells, blowing
5·10ГОСТ 24715-81 Соединения паяные. Методы контроля качества-5·10ГОСТ 24715-81 Соединения паяные. Методы контроля качества

-
   
    Halogen-
NY

10ГОСТ 24715-81 Соединения паяные. Методы контроля качества

-
   
    Bubble-
copy
-

Methods of compression and heating

ГОСТ 24715-81 Соединения паяные. Методы контроля качества


Method vacuum

ГОСТ 24715-81 Соединения паяные. Методы контроля качества


The way emiliania

ГОСТ 24715-81 Соединения паяные. Методы контроля качества

   
    Ultra-
sound

10ГОСТ 24715-81 Соединения паяные. Методы контроля качества-10ГОСТ 24715-81 Соединения паяные. Методы контроля качества

-
   
    Catroot-
also available

10ГОСТ 24715-81 Соединения паяные. Методы контроля качества

-
   
    Chemicals-
cue
-
-
   
    Infra-
red

10ГОСТ 24715-81 Соединения паяные. Методы контроля качества

-
   
  The Jew-
coast
nye
The gidrost-
automatic
-
-
   
    Lumines-
interest (color)
-
-
   
    Electric
cal
-
-
   


Used in formulas: ГОСТ 24715-81 Соединения паяные. Методы контроля качества — volume of the product; ГОСТ 24715-81 Соединения паяные. Методы контроля качества — duration of the test; ГОСТ 24715-81 Соединения паяные. Методы контроля качестваthe volume of the chamber; ГОСТ 24715-81 Соединения паяные. Методы контроля качества — the smallest detectable bubble diameter; ГОСТ 24715-81 Соединения паяные. Методы контроля качестваthe surface tension coefficient; ГОСТ 24715-81 Соединения паяные. Методы контроля качестваis the density of the indicator liquid; ГОСТ 24715-81 Соединения паяные. Методы контроля качестваis the acceleration of free fall; ГОСТ 24715-81 Соединения паяные. Методы контроля качества — the height of the layer of indicator fluid; ГОСТ 24715-81 Соединения паяные. Методы контроля качества — atmospheric pressure; ГОСТ 24715-81 Соединения паяные. Методы контроля качества — pressure in the evacuated space above the layer of indicator fluid; ГОСТ 24715-81 Соединения паяные. Методы контроля качестваthe lower limit of the measuring gauge; ГОСТ 24715-81 Соединения паяные. Методы контроля качества — the time from the moment of formation of the bubble before its detachment.


Table 5

Methods of destructive testing

         
Control
Control method
The description of the method
Scope
    Sensitivity
Features of the method
 
Destructive testing The autopsy
Identify the macroscopic and microscopic defects
Quality of solder joint after opening of the plot is determined by visual inspection of the cut part and the results of metallographic, x-ray, chemical and other research
Detection, setting the type, character and location of internal defects in the solder joints, if this is not applicable to other control methods
  Technology preview
Identify the macroscopic and microscopic defects
Samples of solder under the current soldering technology
Not limited



The use of other methods of quality control of brazed joints while ensuring sensitivity to guarantee detection of defects, which are unacceptable according to the requirements of technical documentation for the product, duly approved.

Specific control methods for solder joints must be specified in the technical documentation for the manufacture, acceptance and maintenance products.

To check the mechanical properties of the samples brazed joints subjected to impact tests according to GOST 23046−78, tensile GOST 23047−78 and bending according to GOST 24167−80.

Control technology of brazed joints must be established in the technical documentation developed in accordance with GOST 3.1102−74* and GOST 3.1502−74*".

________________
* Valid GOST 3.1102−81
** A GOST 3.1502−85. — Note the CODE.